Hot Work Safe Work Method Statement

Hot Work Safe Work Method Statement (SWMS Template) delivered in Microsoft Word format for easy editing.

Hot Work Safe Work Method Statement

Hot Work Safe Work Method Statement (SWMS)

Whether you need to get on site to start work, looking to create a safe work environment or pitching for that next big contract or government tender - the Hot Work Safe Work Method Statement is easy tocustomise, easy to use and integrate into your current Safety Management System. If you don't have a Safety Management System, we need to talk, seriously, you don't need to be carrying that level of risk exposure in your business - we can help.

Look, we understand that business should be rewarding and not consumed by tedious red tape. The Safe Work Method Statement Template we create is in an easy to understand format, while at the same time being some of the highest quality documents in the industry. Our SWMS documents get you onsite, save you loads of time and are very user-friendly. This way, you can get on with doing what you do best.

The Hot Work Safe Work Method Statement (SWMS) covers the following Job Steps, including potential hazards, control measures and risk ratings:

  1. Planning and preparation
  2. Training and capabilities
  3. Assess on site conditions
  4. Set up work area
  5. Temporary Traffic Control (TMP)
  6. Delivery of materials and equipment
  7. General precautions
  8. Specific precautions
  9. Isolation of hazards
  10. Isolation of services
  11. Fire prevention
  12. Carrying out hot work
  13. Atmospheric contaminants
  14. Enclosed areas and confined spaces
  15. Post-work procedures
  16. On completion

The Hot Work Safe Work Method Statement Includes;


Risk Assessment Matrix | Hierarchy of Controls | PPE | Emergency Response

Your Hot Work Safe Work Method Statement is ready to be used in three easy steps:

  1. Add your company logo and details to the SWMS Template.
  2. Identify site specific risks.
  3. Address any site specific risks and add them to your SWMS Template.

Now that your Safe Work Method Statement (SWMS) is ready for use, you can also make the SWMS document available as a training resource for activities such as WHS-OHS Toolbox Meeting Talks or Workplace Inductions.

Bluesafe Quick Tips:

  1. Move any flammable and combustible materials away from the work site.
  2. Protect gas lines and equipment from falling sparks, hot materials, and objects.
  3. If flammables cannot be moved, cover them with fire resistant blankets or shields.

Hot Work Safe Work Method Statement

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View a Safe Work Method Statement Example

See an example of a Safe Work Method Statement Template below. All our SWMS Template documents are comprehensive in nature, easy to use, and are a huge time saver. Our Safe Work Method Statement Templates are quick and easy to customise to your specific business or operation and are perfectly suited for every day use, for larger contracts and tenders right through to qualifying for contractor management platforms such as CM3.

What is a Safe Work Method Statement?

A SWMS is a document that outlines the high-risk construction work activities that will be performed at a workplace, the hazards that will be present as a result of these activities, and the controls that will be implemented to mitigate the risks.

A single SWMS can be utilised for numerous high-risk construction work activities, such as employing powered mobile plant, working at heights of more than 2 metres, and working near to a road that is used by traffic other than pedestrians.

A SWMS is an administrative control that is used to support higher-order controls, such as engineering controls, that are designed to remove or reduce hazards to health and safety.

A SWMS differs from other documentation such as a Job Safety Analysis or a Safe Operating Procedure in that it focuses on specific jobs or processes. A SWMS isn't meant to be a procedure; rather, it's a tool for supervisors and workers to check and monitor the workplace control measures. For high-risk work activities, a PCBU (Person Conducting a Business or Undertaking)  must prepare a Safe Work Method Statement (SWMS) or check that one has been prepared before starting work. It is important to note that before any work process has started, a SWMS must be prepared.

A PCBU, on the other hand, also must manage health and safety hazards by eliminating or reducing them as much as possible. Before beginning any work on a project, the principal contractor must also obtain a copy of the SWMS.

What information does a Safe Work Method Statement need to contain?

A Safe Work Method Statement should identify high-risk work and any specify hazards related to high-risk construction work as well as any health and safety risks. The SWMS should describe the risk-control measures to be implemented, monitored, and reviewed and also should describe how the risk-control measures will be effective at reducing or eliminating the risk, and how they will be implemented, monitored, and reviewed.

A Safe Work Method Statement should be concise and focus on outlining the specific risks identified for the high-risk work to be performed, as well as the control measures to be implemented to ensure that the work is completed safely.

A long and overly complex Safe Work Method Statement which could be difficult to comprehend, implement and monitor or review may be confusing for workers to mentally digest and therefore is not ideal in helping to reduce or eliminate risks in the workplace. It is imperative that workers, and especially those who do not speak English, are able to understand the Safe Work Method Statement. Consider having pictures or diagrams added to the SWMS as a more effective way of presenting information contained within the SWMS.

The SWMS should also contain other regulatory requirements to protect health and safety of all personnel, such as controlling noise exposure and manual job risks. Also, keep in mind that evidence of a completed risk assessment may be required by the regulator or for auditing reasons if the Safe Work Method Statement is based on a workplace-specific risk assessment.

Who's Responsible for creating the Safe Work Method Statement?

In collaboration with workers who will be directly engaged in the activity, the person responsible for carrying out the work is usually best equipped to prepare the SWMS document. In most cases, this means that a Safe Work Method Statement is created by the builder for his or her employees, or by the subcontractor for their employees.

To establish who is in the best position to prepare the Safe Work Method Statement, the principle contractor, builder, and/or subcontractors should decide who will take responsibility for the SWMS.

It's also a requirement that all managers, contractors, supervisors, and workers be involved in the creation of a Safe Work Method Statement. Workers must be consulted so that they understand the SWMS in depth and what they must do to establish and maintain risks and implement control measures to manage the risk. Sharing information and utilising workers' knowledge and experience may also aid in ensuring that the task is completed in accordance with the SWMS.

If your workplace has a Health and Safety Representative, they should also be contacted while creating a Safe Work Method Statement.

What does the principal contractor's responsibility entail?

Before beginning work, a principal contractor must take all reasonable steps to obtain a SWMS from any contractor performing high-risk work. If no SWMS exists, the principal contractor must arrange for one to be created, for example by the contractor or subcontractor.

A general contractor should establish plans to ensure that high-risk work is carried out safely and in compliance with the Safe Work Method Statement. This can be done by keeping an eye on how the SWMS is being implemented on the ground.

The principal contractors' WHS management plan must also include detailed arrangements for collecting, assessing, monitoring, and reviewing the SWMS, according to the WHS Regulations.

How to Write a Safe Work Method Statement

If you're looking to write your own Hot Work Safe Work Method Statement, the first step is to create the document as a Safe Work Method Statement Template. This way, you can use the same SWMS Template and then adjust the document for each different hot work project as needed, making sure that your Hot Work SWMS Template addresses any site specific risks. 

The fastest and most cost effective solution would be to purchase a Bluesafe Hot Work SWMS Template. However, if you decide to take the route of writing your own hot work SWMS.

There are some fundamental requirements and information which you may want to consider adding to your Hot Work SWMS such as: 

  • Details of the person(s) responsible for making sure implementation, monitoring and compliance of the Hot Work SWMS as well as any reviews and modifications.
  • Any information detailing safety meetings or toolbox talks in relation to hot work work, scheduled in accordance with legislative requirements to first identify any site hazards where the hot work work is being conducted, secondly, communicate the risks and hazards and then take steps to eliminate or control each hazard in relation to the hot work work being done. 
  • Any changes added to the Hot Work SWMS after an incident ora near miss. 

Note: The Hot Work SWMS must be kept and be available for inspection at least until the hot work work is completed. Where the Hot Work SWMS is revised, all versions of the SWMS Template should be kept. If a notifiable incident occurs in relation to the Hot Work Safe Work Method Statement, the Hot Work SWMS must be kept for a minimum of two years from the date of the incident.

Your Hot Work Safe Work Method Statement Template should list any high risk construction work, such as:

  • Does the hot work work outlined in the Hot Work SWMS involve a risk of a person falling more than 2 meters?
  • Is the hot work work outlined in the Hot Work SWMS carried out on or near pressurised gas mains or piping?
  • Is the hot work work outlined in the Hot Work SWMS carried out on a telecommunication tower?
  • Is the hot work work outlined in the Hot Work SWMS carried out on or near chemical, fuel or refrigerant lines?
  • Does the hot work work outlined in the Hot Work SWMS involve demolition of an element of a structure that is load-bearing?
  • Is the hot work work outlined in the Hot Work SWMS carried out on or near energised electrical installations or services?
  • Does the hot work work outlined in the Hot Work SWMS involve demolition of an element related to the physical integrity of a structure?
  • Is the hot work work outlined in the Hot Work SWMS carried out in an area that may have a contaminated or flammable atmosphere?
  • Does the hot work work outlined in the Hot Work SWMS involve, or is likely to involve, disturbing asbestos?
  • Does the hot work work outlined in the Hot Work SWMS involve tilt-up or precast concrete?
  • Does the hot work work outlined in the Hot Work SWMS involve structural alteration or repair that requires temporary support to prevent collapse?
  • Is the hot work work outlined in the Hot Work SWMS carried out on, in or adjacent to a road, railway, shipping lane or other traffic corridor?
  • Is the hot work work outlined in the Hot Work SWMS carried out in or near a confined space?
  • Is the hot work work outlined in the Hot Work SWMS carried out in an area of a workplace where there is any movement of powered mobile plant?
  • Is the hot work work outlined in the Hot Work SWMS carried out in/near a shaft or trench deeper than 1.5m or tunnel involving use of explosives?
  • Is the hot work work outlined in the Hot Work SWMS carried out in areas with artificial extremes of temperature?
  • Is the hot work work outlined in the Hot Work SWMS carried out in or near water or other liquid that involves a risk of drowning?
  • Does the hot work work outlined in the Hot Work SWMS involve diving work? 

Your Hot Work Safe Work Method Statement should also identify any high-risk machinery or equipment in operation near the work site, such as: 

Your Hot Work SWMS should also list any Personal Protective Equipment such as:

  • Foot Protection - Boots or closed in shoes
  • Hand Protection - Gloves
  • Head Protection - Hard hat or helmet
  • Hearing Protection - Ear plugs or ear muffs
  • Eye Protection - Safety glasses, goggles or face shields
  • Respiratory Protection - Face masks etc
  • Face Protection - Face shield, welding mask etc
  • High Visual Clothing
  • Protective Clothing - Overalls etc
  • Fall Protection - Safety harness, edge protection etc
  • Sun Protection - Sunscreen, hat etc
  • Hair and Jewellery Secured - Hair Net, etc 

The Hot Work SWMS must be reviewed continually to ensure it remains effective and relevant. The Hot Work SWMS must be reviewed (and revised if necessary) if relevant control measures in relation to hot work work are revised. The review process should be carried out in consultation with workers(including contractors and subcontractors) who may be affected by the Hot Work and their health and safety representatives who represented that work group at the workplace. 

When the Hot Work SWMS has been revised, the person conducting a business or undertaking must ensure:  

  1. All persons involved in the hot work work are advised that a revision has been made and how they can access the revised Hot Work SWMS;
  2. Persons who will need to change a work procedure or system as a result of the review are advised of the changes in a way that will enable them to implement their duties consistently with the revised Hot Work SWMS; and,
  3. Workers that will be involved in the hot work work are provided with the relevant information and instruction that will assist them to understand and implement the revised Hot Work SWMS.

When preparing your Hot Work SWMS, here are some topics you might want to also include to ensure you have covered as many risks and hazards as possible.

Planning and Preparation When Working With and Around HotWork.

When writing your Hot Work SWMS, establish any policies, procedures and systems for working with Hot Work in consultation with the Principal Contractor and workers while being sure to establish: 

  • Health and Safety guidelines for hot work work
  • Emergency plans and evacuation procedures for the Hot Work SWMS
  • Worker inductions for Hot Work
  • Toolbox talks (safety meetings) added to the Hot Work SWMS
  • Outline details of supervision of the site and workers on the Hot Work SWMS
  • Check all workers qualifications, permits and competencies for Hot Work operations
  • Ensure the Hot Work and any related equipment is functioning correctly
  • Hazard reporting procedures in place and added to the Hot Work SWMS
  • Incident reporting procedures in place and added to the Hot Work SWMS
  • Exclusion zones when conducting hot work work
  • Risk Assessment for TASK completed and noted on the Hot Work SWMS
  • Electrical NO GO ZONES identified, discussed and documented.

Assessment of Site Conditions 

Thoroughly assess the work site/area conditions when doing hot work and ensure that:

  1. A risk assessment of the hot work work is conducted
  2. Suitable access and adequate space to conduct hot work work safely
  3. Consult with all stakeholders on potential hazards and risks when conducting hot work work
  4. Consultation with all relevant workers and personnel for Hot Work SWMS details
  5. If conducting Hot Work at night, ensure there is adequate lighting
  6. Check that the work environment is suitable for hot work work

Hot Work Training and Worker Qualifications

Ensure all workers have the appropriate licenses in conducting Hot Work as well as any qualifications that may be required for various hot work projects before starting work. If White Cards are required, retain copies of all cards, licenses and qualifications of personnel.

All personnel must: 

  1. Be trained and/or have received instructions on the Hot Work SWMS including all safety and emergency procedures.
  2. Be qualified, knowledgeable and competent in Hot Work operations and hot work work as well as all delegated tasks/responsibilities
  3. Be fully aware and understand the scope of work in relation to the Hot Work SWMS 

Below are some examples of some Control Measures to be implemented when creating your own Hot Work Safe Work Method Statement Template:

  • Before commencing work in areas and processes where a fire risk may be caused by sparks, flames, heat, etc., must be identified and assessed for risks and controls implemented.
  • Appoint a dedicated observer to observe the work area during hot work process, and at least thirty minutes after the work is completed.
  • Do not allow unauthorised entry into work areas where hot processes are being carried out.
  • Before starting job, conduct hazard identification and risk control processes.
  • The observer must be trained in emergency procedures and in the use of fire appliances.
  • Work areas must be signposted and barricaded.
  • Before commencing work, make sure there are adequate means of fire suppression in work area.
  • Work areas must be provided with appropriate fully charged fire extinguishers and fire blankets.
  • Make sure all persons in the work area and in the adjacent areas are competent to safely select and use fire-fighting equipment and follow emergency procedures.
  • To reduce the risk of any person being trapped, make sure all exit and escape routes are adequate.
  • All ignition sources must be under control.
  • All persons who will be working in or near the affected area must be instructed in emergency procedures for fire.
  • Do not allow liquids and contaminants to inflow into vats or vessels in the work area.
  • Electrically operated pumps on delivery pipe work must be isolated and locked out.
  • Determine the degree of flammability of all fire risk material by assessing them.
  • Damp down or wet all uncovered flammable and combustible products.
  • Any insulation or lagging contaminated by flammable liquid or oil must be covered or removed.
  • Refer to SWP441 Isolation of Plant and Machinery for lockout procedures.
  • All flammable or hazardous materials must have their MSDS.
  • Contaminated insulation must be disposed of.
  • Prevent operation of smoke detectors and thermal detectors in the work area by isolating them.
  • De-activate the automatic sprinkler systems in the area of work.
  • Make sure that the affected parts of the system are isolated on the Fire Control Panel.
  • Inform Fire Brigade of shutting down of the automatic detection and control systems.
  • Isolation of services must be informed to the Fire Warden and the Security Officer.
  • Suitable means must be provided to manually raise alarm and notify Fire Brigade.
  • All grinding, cutting and welding processes must be provided with appropriate screens.
  • Before start of hot work, make sure all flammable material is either removed or covered.
  • Vacuum or sweep and wash the area to remove lint, flammable dust, etc.
  • All surfaces that will be subject to heat during the work process must have the flammable or combustible coatings and paints stripped or removed.
  • Screens must be flameproof and prevent the passage of sparks.
  • Keep the hot work area clean.
  • Before starting to heat, make sure all surfaces are clean.
  • All workers associated with hot work must wear appropriate PPE for protecting them from the specific hazards encountered during work. The type of PPE must be decided on the increased risk of the work being carried out in a confined, enclosed or restricted work area.
  • Gloves, footwear, clothing, etc., must all be non-flammable type, synthetics must be avoided.
  • Wearing foot, body, hand, face and eye protection is mandatory.
  • Refer to SWP17 Electric Welder.
  • Refer to SWP20 Gas Welding and Cutting.
  • Use suitable gas monitoring equipment to monitor flammable vapour levels.
  • Work area must be provided with fresh air supply provided with mechanical ventilation.
  • If the flammable gas or vapour detected is above 10% of LEL, cease all hot work immediately.
  • In case of harmful contaminants, provide and use appropriate respiratory protection.
  • If contaminant level is excessive, evacuate the area and ventilate before re-entry.
  • All detection equipment must be checked daily for proper operation.
  • Make sure the air comes from a clean source.
  • For specific PPE recommendations always refer to data sheets from manufacturers.
  • Enclosed or confined work areas must be provided with mechanical ventilation.
  • To remove welding fumes, etc., at source, provide exhaust extraction.
  • Continuously monitor the air quality in enclosed or confined spaces for contaminants or low oxygen.
  • For low contamination levels, air-purifying respirators maybe provided and used.
  • Where work areas may contain hazardous or harmful levels of toxic contaminants or unsafe levels of oxygen, provide and use appropriate supplied air respirators.
  • Work areas must not have strong drafts.
  • Refer to SWP17 Electric Welder.
  • Never use air-purifying devices where the levels of contaminants are likely to be high or unknown.
  • Refer to the MSDS for safety levels.
  • Use a dedicated observer to observe the work area at least for thirty minutes after the processes for hot work have been completed.
  • Make sure all materials, equipment, tools and personnel are removed from the work area.
  • Remove all protective cover placed on flammable materials to protect them.
  • All pipe work must be de-isolated and returned to their operational status.
  • All fire detection and suppression systems must bede-isolated and returned to service.
  • Notify the emergency authorities, Fire Warden and Security that all systems have been returned to their normal operating conditions.
  • Make sure suitable fire fighting appliances are available.
  • Hot Work Permits must be signed off by authorised persons.
  • Make sure all tags and lockout have been removed before leaving the area.

National: View the Model Codes of Practice for Excavation Work on Safe Work Australia's website here.
Victoria: Victoria's Code of Practice for Excavation Work may be viewed on Work Safe Victoria's website here.